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17-1
Fault Inspection
17
Chapter 17: Fault Inspection
17-1 Outline
Cell
Search area
[Inspection procedures]
Captured image → Specify search area → Specify a cell → Measurement
[Measurement results]
・Average hue
・Average saturation
・Binary area
・Color degree of match
Purpose
Example
Detect flaws or dirt on a workpiece that color was emphasized using a color filter
function.(Using a gray search function after filtering a color, the controller detects
cells having the maximum density and minimum density in the search area. It can
measure the maximum density difference with all of the area (total difference), a
position that has maximum density difference with an adjacent cell (adjacent
difference).
Application
● Inspection of whole of color LCD monitor screen
Detect flaws or dirt on a workpiece that are the same color as was emphasized
using a color filter function.
- Produced in July 2002 1
- Instruction Manual 2
- Table of Contents 4
- Setting and Operating Outline 10
- [1] Menu configuration 12
- Description 19
- F C1 BRT 22
- SCREEN SAVE 22
- 1-6 Power ON setting menu 23
- 1-7 Remote keypad (IV-S30RK1) 24
- YES=SET, NO=ESC 25
- [2] How to display NG images 27
- 1-9 Operation flow 32
- Camera 2 41
- Camera 1 41
- [2] Image capture 43
- [3] Message display 44
- [4] Pattern display 45
- [5] Binary image display 46
- [7] Operation main display 48
- [8] Evaluation change display 49
- [9] PC monitor screen 50
- [10] Through display 50
- [11] Extension functions 51
- [2] Gain/offset adjustment 54
- [3] Setting the system time 55
- 2-3 Camera settings 56
- [2] Image capture mode 57
- 2-4 Editing Operation screen 58
- 2-5 Option 59
- 2-6 Environment settings 60
- 2-7 Memory card 61
- 3-1 Outline 63
- Setting procedure 64
- 3-2 Shared settings 66
- Image after brightness 67
- Image after custom filtering 67
- Original color image 67
- [3] Color extraction 72
- × × × × × × × 75
- ×××××××× 75
- × × × × × × × × 75
- 1. Specifying the center 81
- 2. Specifying the radius 81
- (Grey search 82
- Variation in 85
- lighting 85
- Detection 87
- Edge detection point 88
- Average light (vertical) 88
- Duration of dark area 88
- [6] Evaluation conditions 90
- [7] Image pre-processing 91
- 1COMPARE IMGS NO 92
- Input image gray level 95
- [8] Color image correction 97
- [9] Image adjustment 98
- 100
- 4) Measure the binary area 101
- × 102
- An image with a jagged edge 104
- An image with smooth edges 104
- Operation screen 107
- X0∼7 Y0∼7 108
- (1/60 of a second) 112
- (1/1000 of a second) 112
- [3] Copying 113
- [4] NG image registration 114
- [5] Halt on NG measurement 115
- [6] Window group move 116
- 4-1 Outline 117
- 4-2 Setting operation 118
- ＳＳＳＥＥ××× 119
- Ｓ×ＥＥ×××× 119
- Model 0 123
- Reference image 123
- (Model 0) 123
- Numeric calculation setting 127
- Output condition setting 127
- ●2P-SCH 128
- ●2P-EDGE 128
- ●1P-SCH+1P-EDGE 128
- Angle detection 129
- 5-1 Outline 131
- 5-2 Setting operation 132
- Degree of Match Inspection 133
- Chapter 6: Lead Inspection 140
- 6-2 Setting operation 141
- 00 01 02 142
- Lead Inspection 143
- CENT(DRK) 144
- CENT(BRT) 144
- Ë Example of settings 145
- Chapter 7: BGA/CSP Inspection 148
- 7-2 Setting operation 149
- × ○ × × 150
- BGA/CSP Inspection 151
- 8-1 Outline 156
- 8-2 Setting operation 157
- NUM-OF-MASK 1 0to15 158
- NUM-OF-MASK 2 0to7 158
- NUM-OF-MASK 4 0to4 158
- BIMARY-IMG-MASK 0 only 158
- POLYGON 0 only 158
- Measurement area 161
- (Rectangle) 161
- Mask area 161
- ○ 162
- 9-1 Outline 165
- 9-2 Setting operation 166
- No.1 No.2 173
- No.5No.4 173
- 10-2 Setting operation 174
- (in order of 175
- scanning) 175
- Fillet width 176
- Peripheral 176
- ・Main axis angle 176
- × × × 177
- X0∼7 Y0∼7 READY 181
- Chapter 11: Color Evaluation 182
- 11-2 Setting operation 183
- × ○ × × × × × × 184
- × ○ × × × × × × 184
- Color Evaluation 185
- Numeric calculation setting 188
- Output condition setting 188
- 12-1 Outline 189
- 12-2 Setting operation 190
- Color Unevenness Inspection 191
- 13-1 Outline 196
- 13-2 Setting operation 197
- Color Positional Measurement 198
- Chapter 14: Point Measurement 207
- 14-2 Setting operation 208
- Point Measurement 209
- 007006005004003002001000 210
- × × × × × × × 210
- × × × × × × × × 213
- 15-1 Outline 216
- 15-2 Setting operation 217
- × S× × 218
- ESS× 219
- Search areaObject to measure 221
- ■ An example 221
- REGISTER NO 226
- K=006 OK 226
- DTECT NO.000（000∼005） 226
- X=102.0 226
- 16-1 Outline 227
- 16-2 Setting operation 228
- Object to measure 232
- Search area 232
- Chapter 17: Fault Inspection 235
- 17-2 Setting operation 236
- × × ×××××× 237
- × ○ ×××××× 237
- Fault Inspection 238
- 18-1 Outline 242
- 18-2 Setting operation 243
- Image display 245
- COND.1 REG NO MDL 0 246
- COND.2 REG NO MDL 0 246
- Point 1 (X1, Y1) 247
- Point 2 (X2, Y2) 247
- The distance between X 247
- Horizontal line 248
- 19-1 Outline 250
- Numerical Calculations 251
- 19-4 Setting examples 262
- Upper limit 263
- Lower limit 263
- 10234567OUT 265
- Chapter 20: PC Function 267
- [1] Power ON sequence 268
- [2] PC scan cycle 268
- PC Function 269
- Auxiliary relay C000 to C127 274
- 20-6 PC monitor screen 285
- 21-1 Outline 286
- ■ Setting order 1 (→ 2) 291
- ■ Configuration example 291
- Y7Y0 Y1 Y2 Y3 Y4 Y5 Y6 293
- X7X0 X1 X2 X3 X4 X5 X6 293
- Halt PC operation 295
- ■ Setting order 1 → 2 (→ 3) 296
- (H)) is normally 298
- ■ Setting order 1 → 2 (→ 301
- Feeding direction 303
- [1] Data in specified blocks 310
- Response 311
- 21-7 Setting the data output 313
- 21-8 Calibrating the IV-C35M 315
- 10203040 316
- 22-2 Data flow 322
- Measuring 323
- (for each object type) 323
- 22-3 Communication format 324
- Station No. Station No 325
- Execution 326
- [2] Result reading 328
- Ë Response 330
- Ë Command 330
- Individual conditions 331
- Kind of output 335
- Chapter 23: Computer Link 337
- 23-2 Data flow 338
- 23-3 Register setting 339
- Computer Link 340
- Measurement program 341
- 23-6 Interface 356
- 15m or less 367
- Shielded cable 367
- Communication connector on 367
- Communication 368
- Output module 368
- Error recovery 369
- 00041 = ON 369
- Chapter 24: Troubleshooting 372
- Troubleshooting 373
- [4] Maintenance 377
- Alphabetical Index 378
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