Sharp AR-5127 Wartungshandbuch

SERVICE MANUALCODE: 00ZAR5127/A1EDIGITAL LASER COPIER/ PRINTERMODEL AR-5127CONTENTS[1] NOTE FOR SERVICING. . . . . . . . . . . . . . . . . . . . . . .

AR-5127 SPECIFICATIONS 3 - 4(3) Ambient storage conditions(4) Ambient conditions for transporting(5) Atmospheric pressure(6) Standard temperature and

AR-5127 CONSUMABLE PARTS 4 - 1[4] CONSUMABLE PARTS1. ListA. LAG* The other maintenance parts than the above are supplied as service parts.B. SMEF (Mid

AR-5127 CONSUMABLE PARTS 4 - 2C. Asia affiliates/Asia agent/STCL/SRH/SRS/SRSSC/SBI* The other maintenance parts than the above are supplied as service

AR-5127 CONSUMABLE PARTS 4 - 32. Production number identification<TD cartridge>The label on the TD cartridge shows the date of production.<Dr

AR-5127 UNPACKING AND INSTALLATION 5 - 1[5] UNPACKING AND INSTALLATION1. Removal of protective material and fixing screw1) Remove all tapes, then open

AR-5127 UNPACKING AND INSTALLATION 5 - 24. Toner cartridge installation1) Shake the toner cartridge several times horizontally, and removethe tape.∗Do

AR-5127 EXTERNAL VIEW AND INTERNAL STRUCTURE 6 - 1[6] EXTERNAL VIEW AND INTERNAL STRUCTURE1. External view2. InternalNo. Name Function/Operation1 Pla

AR-5127 EXTERNAL VIEW AND INTERNAL STRUCTURE 6 - 23. Operation panelA. Key positionB. LCD panel(Basic screen)No. Name Function/Operation1 COPY key and

AR-5127 EXTERNAL VIEW AND INTERNAL STRUCTURE 6 - 34. Motor, Solenoid, Clutch 5. SensorNo. Name Code Function and operation1 Mirror motor MIRM Optical

AR-5127 EXTERNAL VIEW AND INTERNAL STRUCTURE 6 - 46. PWB unit7. Section19 Door switch SW24V Front door and side door open/close detection20 2nd right

This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC825. This means that thismachine does

AR-5127 ADJUSTMENTS 7 - 1[7] ADJUSTMENTS, SETTING1. List of adjustment items2. Copier adjustmentA. Process section(1) Developing doctor gap adjustment

AR-5127 ADJUSTMENTS 7 - 2(3) Developing bias voltage adjustment (SIM 8-1)1) Execute SIM 8-1.2) After selecting the mode, enter the adjustment value an

AR-5127 ADJUSTMENTS 7 - 3Setup of various copy conditions: Similar to the normal copy mode.2) Measure the distance H between the paper lead edge and t

AR-5127 ADJUSTMENTS 7 - 4Setup of various copy conditions: Similar to the normal copy mode.<Adjustment specification>(6) Left edge void area adj

AR-5127 ADJUSTMENTS 7 - 53) Manually turn the mirror base drive pulley and bring No. 2/3 mirrorbase unit into contact with the positioning plate.At th

AR-5127 ADJUSTMENTS 7 - 62) Open the original cover and make a normal (100%) copy.3) Measure the width of the black background at the lead edge and at

AR-5127 ADJUSTMENTS 7 - 7<Adjustment specification>La = Lb, Lc = Ld5) After completion of adjustment, manually turn the mirror base drivepulley,

AR-5127 ADJUSTMENTS 7 - 86) Enter the set value and press the start key.The set value is stored and a copy is made.7) Execute SIM 48-1-5.The current b

AR-5127 ADJUSTMENTS 7 - 9∗When the lens unit is moved, execute the OC main scanning magni-fication ratio auto adjustment, SIM 48-1-1, SIM48-3 and the

AR-5127 SIMULATION 8 - 1[8] SIMULATION1. Operating procedures and operationsA. Basic operation• Selection of the main code and the sub code is set wit

CONTENTS[1] NOTE FOR SERVICING1. Warning for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12. Precautions for servicing . . .

AR-5127 SIMULATION 8 - 22. Simulation code listFor sub codes marked with "*", only display is provided. (Cannot beexecuted.)CodeFunctionMain

AR-5127 SIMULATION 8 - 325 2 Used to make the initial setting of toner concentration when replacing developer.26 1 Used to set options. (This simulati

AR-5127 SIMULATION 8 - 43. DetailsOperation/procedureEnter the number, set the magnification ratio and the original size andpress the [OK] key, and th

AR-5127 SIMULATION 8 - 5The magnification ratio can be selected in the range of 50% – 200% in9 steps with ↑ ↓ keys.(AB series) 50 → 70 → 81 → 86 → 100

AR-5127 SIMULATION 8 - 6The finisher main motor operates for 10sec, the staple motor 5 times,the tray lift-up motor one reciprocating operation, other

AR-5127 SIMULATION 8 - 7Operation/procedure[Selection 1]Select with the 10-key.[Selection 2](Input/Selection screen)Operation/procedureThe operating s

AR-5127 SIMULATION 8 - 8Operation/procedurePress the [OK] key.ON/OFF operation of the heater lamp is repeated 5 times in an intervalof 500ms.Operation

AR-5127 SIMULATION 8 - 9When selected without setup, the selected value is registered andhighlighted. When selected with previous setup, the previous

AR-5127 SIMULATION 8 - 10*1. The negative value of the set value corresponds to the grid highoutput voltage.*2. The set values can be selected from th

AR-5127 SIMULATION 8 - 11*1. The negative value of the set value corresponds to the grid highoutput voltage.*2. The set values can be selected from th

AR-5127 NOTE FOR SERVICING 1 - 1[1] NOTE FOR SERVICINGThis Service Manual uses some photographs to assure safe operation.This Service Manual uses some

AR-5127 SIMULATION 8 - 12*1. The negative value of the set value corresponds to the grid highoutput voltage.*2. The set values can be selected from th

AR-5127 SIMULATION 8 - 13Operation/procedureWhen the [OK] key is pressed, the trouble is canceled.Operation/procedureWhen the [OK] key is pressed, the

AR-5127 SIMULATION 8 - 14Operation/procedureThe misfeed history is displayed in the sequence of recentness by thename of sensors and detectors. Max. 4

AR-5127 SIMULATION 8 - 15Operation/procedureThe trouble error codes are displayed in the sequence of the latest onefirst. Max. 40 items of information

AR-5127 SIMULATION 8 - 16Operation/procedureThe data shows the use frequency of each paper feed section.Operation/procedureThe detected machine compos

AR-5127 SIMULATION 8 - 17Operation/procedureEach counter is cleared individually. (The history of each counter isdeleted when clearing)Operation/proce

AR-5127 SIMULATION 8 - 18Operation/procedureClear the counters individually.Operation/procedureThe current counter value (number of send/receive pages

AR-5127 SIMULATION 8 - 19• "TONER UNIT NONE"• "EU ERROR"• "EL ERROR"Operation/procedureSet the job separator.Operation/p

AR-5127 SIMULATION 8 - 20A4/LT (8.5" x 11") detection enable/disable setupIn the inch series, Letter is detected as A4; in the AB series, A4

AR-5127 SIMULATION 8 - 21Note: Executable only when the finisher is not installed. Operation/procedureSelect the language to be used according to the

AR-5127 SYSTEM CONFIGURATION 2 - 1[2] SYSTEM CONFIGURATION1. StructureA. HardwareBlock diagramMirror-MotorSFP/RSPF Unit (Optional)Down-Load-COND-Sub 9

AR-5127 SIMULATION 8 - 22Operation/procedureInput the set value with the 10-key and press the [OK] key.Note: Executable only with CRU (DM models).Oper

AR-5127 SIMULATION 8 - 23Operation/procedureInput the set value with the 10-key and press the [OK] key.Operation/procedureCurrent memory is displayed

AR-5127 SIMULATION 8 - 24Operation/procedureThe status of sensors and detectors in the manual paper feed sectionis displayed. The active sensors and d

AR-5127 SIMULATION 8 - 25Operation/procedureThe operation status of the sensors and detectors in the original sizedetection section are displayed. The

AR-5127 SIMULATION 8 - 26Operation/procedureEnter the adjustment value with the 10-key and press the [OK] key, andthe entered value is registered.Oper

AR-5127 SIMULATION 8 - 27Use of [SPECIAL FUNCTION] key, [JOB STATUS] key, and [INTER-RUPT] key is inhibited.* SUPER PHOTO (5:) cannot be executed.When

AR-5127 SIMULATION 8 - 28Operation/procedureSelect the mode with the arrow keys, enter the adjustment value withthe 10-key, and press the [OK] key.Whe

AR-5127 SIMULATION 8 - 29Operation/procedureSelect the mode with the 10-key and press the [OK] key.Enter the adjustment value with the 10-key and pres

AR-5127 SIMULATION 8 - 30Operation/procedureSelect the mode with the arrow keys, enter the adjustment value withthe 10-key, and press the [OK] key.Whe

AR-5127 SIMULATION 8 - 31Operation/procedureSelect the mode with the arrow keys, enter the adjustment value withthe 10-key, and press the [OK] key.Whe

AR-5127 SYSTEM CONFIGURATION 2 - 22. System outline (Options)Y: InstallableFor details of the options, refer to the Service Manual of each option.(1)

AR-5127 SIMULATION 8 - 32Operation/procedureAdjust and set FAX document read lead edge position, read and printthe document.Note: Executable only when

AR-5127 SIMULATION 8 - 33Operation/procedureEnter the adjustment value with the 10-key and press the [OK] key, andthe entered value is registered.Oper

AR-5127 SIMULATION 8 - 34Operation/procedureKeep the OC cover open for execution of this test command. If the adjustment is normally completed, the ad

AR-5127 SIMULATION 8 - 35Operation/procedureEnter a figure with the 10-key.[When key input = 1]Self print is performed in the 2-by-4 mode Since scanni

AR-5127 SIMULATION 8 - 36Operation/procedureBy setting the message No., the signal is sent to the line and thespeaker of the body. (The signal is cont

AR-5127 SIMULATION 8 - 37• The make time set in the dial test is written into the correspondingsoft SW.• Default: 1 2 3 4 5 6 7 8 9 0Operate the [←] [

AR-5127 SIMULATION 8 - 38When there are two or more send/receive operations of image data inone communication, only the time of the last send/receive

AR-5127 SIMULATION 8 - 392. Display combinationThe display conforms to the detection frequency and pattern specifiedaccording to each country informat

AR-5127 TROUBLE CODE LIST 9 - 1[9] TROUBLE CODE LIST1. ListTrouble codeTrouble contentsTrouble detectionMain codeSub codeE1 00 IMC board communication

AR-5127 TROUBLE CODE LIST 9 - 22. Self diagnosticsTrouble codeDetails of troubleMain codeSub codeE1 00 Content E1-**: MCU-IMC communication troubleDet

AR-5127 SPECIFICATIONS 3 - 1[3] SPECIFICATIONS1. Basic specifications(1) Type(2) Target users(3) External dimensions(4) Weight(5) Machine life2. Opera

AR-5127 TROUBLE CODE LIST 9 - 3E1 84 Content IMC PWB communication trouble (Framing)Details Communication trouble between MCU and IMC PWB (Framing err

AR-5127 TROUBLE CODE LIST 9 - 4F1 11 Content Rear edge plate home position errorDetails The rear edge plate cannot return to the home position. Cause

AR-5127 TROUBLE CODE LIST 9 - 5F6 81 Content FAX control PWB communication trouble (Parity)Details Communication trouble between MCU and FAX control P

AR-5127 TROUBLE CODE LIST 9 - 6F9 82 Content Printer PWB communication trouble (Overrun)Details Communication trouble between MCU and printer PWB (Ove

AR-5127 TROUBLE CODE LIST 9 - 7L1 00 Content Scanner feed troubleDetails Scanner feed is not completed within the specified time.Cause Mirror unit def

AR-5127 TROUBLE CODE LIST 9 - 8U220 Content Machine speed code data errorDetails The machine information is not identical to the model code speed info

AR-5127 TROUBLE CODE LIST 9 - 9CE 01 Content The print server card (AR-NC3D) is not installed or defective.Detail NC3D connection failureCause NC-3D i

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 1[10] DISASSEMBLY, ASSEMBLY AND MAINTENANCE1. Maintenance tableN: Check (Check, clean, replace or a

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 24. DetailsA. Process unit(1) Drum(2) Drum sectiona. Main chargerb. Cleaning bladec. Drum frame uni

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 3e. Separation pawlDisassembly* Hold the tip of the separation pawl and remove it. Assembly* Press

AR-5127 SPECIFICATIONS 3 - 2e. Gradation3. Engine specificationsA. Operation and display sectionB. Paper feed, transport, paper exit section(1) Paper

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 4C. Fusing section(1) Upper heat roller1)2)1)1)2)1)2)3)4)1)2)1)2)3)4)

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 5(2) Lower heat roller(3) Fusing Separation Pawl (upper)(4) Fusing Separation Pawl (lower)(5) Therm

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 6(8) Lower heat roller bearing(9) Paper guideD. Paper feed section(1) Multi manual paper feeda. Pap

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 7Removal*Raise the shutter arm before its removal.Installation*Install so that the boss of the leve

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 8(2) Upper 500 sheets tray paper feeda. Paper feed roller/pickup rollerNote: With the toner cartrid

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 9∗Slightly apply grease GP501MR (UKOG-0012QSZZ) around theaxis. One rice grain for each.Grease shou

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 10b. Separation sheet∗Slightly apply grease GP501MR (UKOG-0012QSZZ) around theaxis. One rice grain

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 11• Remove the front right cabinet.• Remove the MCU PWB section connector.• Remove the delivery fra

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 12Note: Check to confirm that the solenoid shaft is in the gate bracket,and fix with the screw.G. L

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 13H. Power unit(1) Power sourceI. PWB(1) Option CN PWB(2) MCU PWB(3) Second interface PWB1)3)2)2)1)

AR-5127 SPECIFICATIONS 3 - 3(5) Original size/Scanning areaa. Max. original sizeb. Scanning area(6) Scanning speed(7) Light source (lamp)(8) Read sens

AR-5127 DISASSEMBLY, ASSEMBLY AND MAINTENANCE 10 - 14J. Ozone filterNote: Before removing the left cover, remove the No.1 cassette inadvance.1)2)2)1)1

AR-5127 OTHERS 11 - 1[11] OTHERS1. Flash ROM version up procedure(Items necessary for upgrade)A Personal computerB RS232C Cross cable (D-sub 9pin to D

AR-5127 OTHERS 11 - 22. User programsUser Program Description Default Setting rangeAuditing Mode Enables or disables the basic auditing mode, which co

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