Sharp Carousel R-508D Wartungshandbuch

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R-508CK
R-510CK
R-510CW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ...............................................................................................................................3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION ..........................................................................................................................................................6
TROUBLESHOOTING GUIDE .............................................................................................................................. 9
TEST PROCEDURE ............................................................................................................................................ 10
TOUCH CONTROL PANEL .................................................................................................................................18
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 22
PICTORIAL DIAGRAM ........................................................................................................................................28
POWER UNIT CIRCUIT ...................................................................................................................................... 29
LSI UNIT CIRCUIT...............................................................................................................................................30
PRINTED WIRING BOARD .................................................................................................................................32
PARTS LIST ........................................................................................................................................................ 33
PACKING AND ACCESSORIES .........................................................................................................................37
S3906R510CPW/
R-508CK
R-510CK
R-510CW
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-508CK
MINUTE PLUS
COMPU DEFROST
Power
Level
Timer
Clock
INSTANT ACTION
123
456
78
0
9
TO ADJUST QUANTITY - TOUCH PAD AGAIN
Dinner
Plate
Casserole
1 Ground Meat
2 Steaks/Chops
3 Chicken Pieces
Popcorn
Baked
Potatoes
Fresh
Vegetables
Frozen
Entress
Frozen
Vegetables
Rolls/
Muffins
Beverage
Stop
Clear
START
DEFOST
COOK
NO.
LBS.
CUPS.
OZ.
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Inhaltsverzeichnis

Seite 1 - SERVICE MANUAL

R-508CKR-510CKR-510CWIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified s

Seite 2 - BEFORE SERVICING

8R-508CKR-510CKR-510CWDESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pushing the open button on thecontrol panel, refe

Seite 3 - WARNING TO SERVICE PERSONNEL

9R-508CKR-510CKR-510CWTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connect

Seite 4

10R-508CKR-510CKR-510CWA MAGNETRON ASSEMBLY TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3.

Seite 5 - SERVICE MANUAL

11R-508CKR-510CKR-510CWB POWER TRANSFORMER TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. D

Seite 6 - GENERAL INFORMATION

12R-508CKR-510CKR-510CWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door an

Seite 7 - OVEN DIAGRAM

13R-508CKR-510CKR-510CWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door an

Seite 8 - OPERATION

14R-508CKR-510CKR-510CWH BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer

Seite 9

15R-508CKR-510CKR-510CWThe following symptoms indicate a defective key unit.a) When touching the pads, a certain pad produces no signal at all.b) When

Seite 10

16R-508CKR-510CKR-510CWWARNING : The oven should be fully assembled before following procedure.(1) Place one cup of water in the center of the turntab

Seite 11 - TROUBLESHOOTING GUIDE

17R-508CKR-510CKR-510CW(6) If improper operation is indicated, the control unit is probably defective and should be checked.TEST PROCEDURESPROCEDURELE

Seite 12 - TEST PROCEDURES

R-508CKR-510CKR-510CWPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or

Seite 13

18R-508CKR-510CKR-510CW1-2 VL2-VL1 IN Power source voltage input terminal.Standard voltage for LCD.3-6 AN7-AN4 IN Terminal to change cooking input acc

Seite 14

19R-508CKR-510CKR-510CW11-13 P57-P55 OUT Terminal not used.14 CNTR0 OUT Signal to sound buzzer (2.0 kHz).A: key touch sound.B: Completion sound.15 P53

Seite 15

20R-508CKR-510CKR-510CW34 P26 OUT Key strobe signal.Signal applied to touch-key section. A pulse signal is input to P41, P43, P44 and P45terminal whil

Seite 16

21R-508CKR-510CKR-510CW1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling the

Seite 17

22R-508CKR-510CKR-510CWTo remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. Rem

Seite 18

23R-508CKR-510CKR-510CWPOWER TRANSFORMER REMOVALRe-instal1. Rest transformer on the bottom plate with its primaryterminals toward the oven face plate.

Seite 19

24R-508CKR-510CKR-510CWCONTROL PANEL ASSEMBLY REMOVALPOSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVALFigure C-2. Positive lock® connector1. Disconnec

Seite 20 - TOUCH CONTROL PANEL ASSEMBLY

25R-508CKR-510CKR-510CWCOOLING FAN MOTOR REMOVALREMOVAL1. Disconnect the power supply cord and then removeouter case.2. Open the door and block it ope

Seite 21 - During cooking

26R-508CKR-510CKR-510CWDOOR REPLACEMENTforth, and up and down. In and out play of the doorallowed by the upper and lower position of the latch hooksho

Seite 22

27R-508CKR-510CKR-510CWNote: The door on a microwave oven is designed to act asan electronic seal preventing the leakage ofmicrowave energy from oven

Seite 23 - TOUCH CONTROL PANEL SERVICING

1R-508CKR-510CKR-510CWWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withf

Seite 24 - WARNING AGAINST HIGH VOLTAGE:

28R-508CKR-510CKR-510CW645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORHIGH VOLTAGEWIRE AH.V. RECTIFIERPOWER SUPPLY 

Seite 25 - MAGNETRON REMOVAL

29R-508CKR-510CKR-510CW645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit Circuit+–A 1C 3C 5C 9C 4C 6C 8C 1C 7C 2A 2NONOSH-ACOMCOMD1S1NB10T1ACACGND

Seite 26 - TURNTABLE MOTOR REMOVAL

30R-508CKR-510CKR-510CW645123645123ABCDEFGHABCDEFGHFigure S-3. CPU Unit Circuit For R-508CK+–+–C-3G 9G 85 4 3 2 1 0 9 8 7 6 G 7 G 6 G 5 G 4 G 3 G 2 G

Seite 27 - COOLING FAN MOTOR REMOVAL

31R-508CKR-510CKR-510CW645123645123ABCDEFGHABCDEFGHFigure S-4. CPU Unit Circuit For R-510CK/CW+–+–C-3G 9G 85 4 3 2 1 0 9 8 7 6 G 7 G 6 G 5 G 4 G 3 G

Seite 28 - DOOR REPLACEMENT

32R-508CKR-510CKR-510CW645123645123ABCDEFGHABCDEFGHFigure S-5 . Printed Wiring Board of Power UnitCN - BCN - COLTTM FMSP1RY1RY3 RY2 MICROBROWNERVHACO

Seite 29 - SEALER FILM

33R-508CKR-510CKR-510CWREF. NO. PART NO. § DESCRIPTION Q'TY CODEPARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts

Seite 30 - HIGH VOLTAGE COMPONENTS

34R-508CKR-510CKR-510CWHOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the following information.1. MOD

Seite 31 - C1 2200µ/25v

35R-508CKR-510CKR-510CW645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS2-34-76-71-54-64-114-84-96-56-96-42-17-61-124-107-27-27-54-31-131-107-37-61-9

Seite 32 - : IF NOT SPECIFIED 1/10W ± 5%

36R-508CKR-510CKR-510CW645123645123ABCDEFGHABCDEFGHCONTROL PANEL PARTSDOOR PARTSMISCELLANEOUSActual wire harness may be different from illustration.6

Seite 33

37R-508CKR-510CKR-510CWPACKING AND ACCESSORIESDOOR PROTECTION SHEETSPADP0221MRE0PLASTIC BAGSSAKHA009WRE0 (R-508CK)SSAKHA009WRE0 (R-510CK)SSAKHB005

Seite 34

2R-508CKR-510CKR-510CWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave

Seite 35 - PARTS LIST

38R-508CKR-510CKR-510CW'99 SHARP CORP. (2S2.530E) Printed in U.S.ACOPYRIGHT © 1999 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this public

Seite 36 - SCREWS,NUTS AND WASHERS

3R-508CKR-510CKR-510CWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE OVENR-508CK/ R-510CK/ R-510CWFOREW

Seite 37 - OVEN AND CABINET PARTS

4R-508CKR-510CKR-510CWITEM DESCRIPTIONPower Requirements 120 Volts / 13 Amperes60 HertzSingle phase, 3 wire groundedPower Output 1100 watts (IEC-705 T

Seite 38 - DOOR PARTS

5R-508CKR-510CKR-510CWcontact a qualified electrician and have it replaced with a properlygrounded three-pronged wall receptacle or have a grounding a

Seite 39 - INTO THE OVEN CAVITY

6R-508CKR-510CKR-510CWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITI

Seite 40

7R-508CKR-510CKR-510CWFigure O-1. Oven Schematic-Off ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. CLOCK APPEARS ON DISPLAY.SCHEMATICNOTE

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