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R-519CK
R-530CK
R-530CW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current. Contact with the following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY ...................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL................................................................................................................ 1
MICROWAVE MEASUREMENT PROCEDURE ................................................................................................... 2
FOREWORD AND WARNING ...............................................................................................................................3
PRODUCT SPECIFICATIONS .............................................................................................................................. 4
GENERAL INFORMATION ...................................................................................................................................4
OPERATION ..........................................................................................................................................................6
TROUBLESHOOTING GUIDE ............................................................................................................................ 10
TEST PROCEDURE ............................................................................................................................................ 12
TOUCH CONTROL PANEL .................................................................................................................................21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ................................................................ 29
PICTORIAL DIAGRAM ........................................................................................................................................35
POWER UNIT CIRCUIT ...................................................................................................................................... 36
LSI UNIT CIRCUIT...............................................................................................................................................37
PRINTED WIRING BOARD .................................................................................................................................40
PARTS LIST ........................................................................................................................................................ 41
PACKING AND ACCESSORIES .........................................................................................................................45
S4909R530CUW/
R-519CK
R-530CK
R-530CW
MICROWAVE OVEN
MODELS
SERVICE MANUAL
SHARP CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
R-530CW
Popcorn
Sensor
reheat
Fresh
vegetables
Kitchen
Timer
Minute
Plus
Power
Level
Clock
Stop
Clear
Start
Touch On
Baked
potatoes
Custom
help
Rice
Ground
meat
Frozen
entrees
Frozen
snacks
Frozen
vegetables
Fish/
seafood
Poultry
SENSOR DEFROST COOK
HELP
Seitenansicht 0
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Inhaltsverzeichnis

Seite 1 - SERVICE MANUAL

R-519CKR-530CKR-530CWIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified s

Seite 2 - BEFORE SERVICING

8R-519CKR-530CKR-530CWFigure O-1. Oven Schematic-Off ConditionSCHEMATICNOTE: CONDITION OF OVEN1. DOOR CLOSED.2. CLOCK APPEARS ON DISPLAY.SCHEMATICNOTE

Seite 3 - WARNING TO SERVICE PERSONNEL

9R-519CKR-530CKR-530CWDESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pushing the open button on thecontrol panel, refe

Seite 4

10R-519CKR-530CKR-530CWTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connec

Seite 5 - SERVICE MANUAL

11R-519CKR-530CKR-530CWCK = Check / RE = ReplaceSHORT IN POWER CORDSHORT OR OPENED WIRINGMAGNETRONPOWER TRANSFORMERH.V. RECTIFIER ASSEMBLYHIGH V

Seite 6 - GENERAL INFORMATION

12R-519CKR-530CKR-530CWB POWER TRANSFORMER TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. D

Seite 7 - OVEN DIAGRAM

13R-519CKR-530CKR-530CWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door an

Seite 8 - OPERATION

14R-519CKR-530CKR-530CWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door an

Seite 9 - SENSOR COOKING CONDITION

15R-519CKR-530CKR-530CWH BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer

Seite 10

16R-519CKR-530CKR-530CW3) Discharge high voltage capacitor.4) Check Key unit ribbon connection before replacement.5) Reconnect all leads removed from

Seite 11

17R-519CKR-530CKR-530CWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTunit and make sure the door sensing switch is closed (either close the door or shor

Seite 12 - TROUBLESHOOTING GUIDE

R-519CKR-530CKR-530CWPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or

Seite 13 - CK = Check / RE = Replace

18R-519CKR-530CKR-530CWTo protect the electronic circuits, this model is provided with a fine foil pattern added to the primary onthe PWB, this foil p

Seite 14 - TEST PROCEDURES

19R-519CKR-530CKR-530CWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST8) Disconnect the power supply cord, and then remove outer case.9) Open the door an

Seite 15

20R-519CKR-530CKR-530CWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST(8) Reconnect the power supply cord after the outer case is installed.(9) Reconnect

Seite 16

21R-519CKR-530CKR-530CWTOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANEL4) Relay CircuitA circuit to drive the magnetron, fan motor, turntabl

Seite 17

22R-519CKR-530CKR-530CWLSI(IZA966DR) : R-519CKThe I/O signal of the LSI(IZA966DR) is detailed in the following table.Pin No. Signal I/O DescriptionAB0

Seite 18

23R-519CKR-530CKR-530CWPin No. Signal I/O Description16.7 msec.During cookingH : GNDL : -5VP-HIH : GNDL : -5VH : GNDL : -5VP-70ONONOFFOFF OFF24 sec.8

Seite 19

24R-519CKR-530CKR-530CW56-82SEG11-SEG37OUT Segment data signal.Signal similar to SEG1.83-85SEG38-SEG40OUT Terminal not used.86 P40 OUT Terminal not us

Seite 20 - QKITPB026MRE0

25R-519CKR-530CKR-530CWPin No. Signal I/O DescriptionAB0.1 sec.2.0 sec.H : GNDL : -5VH : GNDL : -5V7 P13 OUT Key strobe signal.Signal applied to touch

Seite 21

26R-519CKR-530CKR-530CWPin No. Signal I/O Description36 VSS IN Power source voltage: -5.0V.The power source voltage to the LSI is input to VSS termina

Seite 22

27R-519CKR-530CKR-530CWABSOLUTE HUMIDITY SENSOR CIRCUIT(1) Structure of Absolute Humidity SensorThe absolute humidity sensor includes two thermistorsa

Seite 23 - TOUCH CONTROL PANEL ASSEMBLY

1R-519CKR-530CKR-530CWWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withf

Seite 24

28R-519CKR-530CKR-530CW1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling the

Seite 25 - During cooking

29R-519CKR-530CKR-530CWTo remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. Rem

Seite 26 - SEG38-SEG40

30R-519CKR-530CKR-530CWPOWER TRANSFORMER REMOVALRe-instal1. Rest transformer on the bottom plate with its primaryterminals toward the oven face plate.

Seite 27

31R-519CKR-530CKR-530CWCONTROL PANEL ASSEMBLY REMOVALPOSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVALFigure C-2. Positive lock® connector1. Disconnec

Seite 28 - SEG35-SEG40

32R-519CKR-530CKR-530CWCOOLING FAN MOTOR REMOVALREMOVAL1. Disconnect the power supply cord and then removeouter case.2. Open the door and block it ope

Seite 29 - Thermistors

33R-519CKR-530CKR-530CWDOOR REPLACEMENT1. Disconnect the power supply cord, and then removeouter case.2. Open the door and block it open.3. Discharge

Seite 30 - TOUCH CONTROL PANEL SERVICING

34R-519CKR-530CKR-530CW6. Re-install choke cover to door panel by pushing.Note: After any service to the door;(A) Make sure that door sensing switch

Seite 31 - WARNING FOR WIRING

35R-519CKR-530CKR-530CW645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORHIGH VOLTAGEWIRE AH.V. RECTIFIERPOWER SUPPLY 

Seite 32 - MAGNETRON REMOVAL

36R-519CKR-530CKR-530CW645123645123ABCDEFGHABCDEFGHFigure S-2. Power Unit Circuit+–+–A 1A 2C 1C10C 2C 3C 4C 9C 5C 7B 1C12C11B 2T1AC120V60Hz MICROVALE

Seite 33 - TURNTABLE MOTOR REMOVAL

37R-519CKR-530CKR-530CW645123645123ABCDEFGHABCDEFGHFigure S-3. CPU Unit Circuit For R-519CK+–C-2C-3C-10C-9C-1C-5C-6C-7C-12C-8F-1G 9G10G11G12G13G14G 8

Seite 34 - AH SENSOR REPLACEMENT

2R-519CKR-530CKR-530CWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave

Seite 35 - DOOR REPLACEMENT

38R-519CKR-530CKR-530CW645123645123ABCDEFGHABCDEFGHFigure S-4. CPU Unit Circuit For R-530CK/CW+–C-2C-3C-10C-9C-1C-5C-6C-7C-12C-8F-1G 9G10G11G12G13G14

Seite 36 - SEALER FILM

39R-519CKR-530CKR-530CW645123645123ABCDEFGHABCDEFGHFigure S-5. Indicator Circuit For R-530CK/CWVCGNDIC1 P91OSC4VC1VC2VC3VC4VC5CFCECDCCCBCACOM8COM9COM

Seite 37 - HIGH VOLTAGE COMPONENTS

40R-519CKR-530CKR-530CW645123645123ABCDEFGHABCDEFGHFigure S-6. Printed Wiring Board of Power UnitWH - 1SH - BSH - A1C3C4C5R3C2FC110D4D2D1D3(J1)D9(D10)

Seite 38

41R-519CKR-530CKR-530CWREF. NO. PART NO. § DESCRIPTION Q'TY CODEPARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts

Seite 39 - IZA966DR

42R-519CKR-530CKR-530CWHOW TO ORDER REPLACEMENT PARTSTo have your order filled promptly and correctly, please furnish the following information.1. MOD

Seite 40 - ( See Fig. S-5 )

43R-519CKR-530CKR-530CW645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS4-96-102-34-76-71-54-64-86-56-42-17-61-124-107-27-27-54-31-131-104-111-157-27

Seite 41 - SENSOR DEFROST COOK HELP

44R-519CKR-530CKR-530CW645123645123ABCDEFGHABCDEFGHCONTROL PANEL PARTSMISCELLANEOUSActual wire harness may be different from illustration.6-36-26-15-1

Seite 42

45R-519CKR-530CKR-530CWPACKING AND ACCESSORIESDOOR PROTECTION SHEETSPADP0221MRE0PLASTIC BAGSSAKHA009WRE0 (R-519CK)SSAKHA009WRE0 (R-530CK)SSAKHB005

Seite 43 - PARTS LIST

46R-519CKR-530CKR-530CW'99 SHARP CORP. (2S2.530E) Printed in U.S.ACOPYRIGHT © 1999 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this public

Seite 44 - SCREWS,NUTS AND WASHERS

3R-519CKR-530CKR-530CWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE OVENR-519CK/ R-530CK/ R-530CWFOREW

Seite 45 - OVEN AND CABINET PARTS

4R-519CKR-530CKR-530CWITEM DESCRIPTIONPower Requirements 120 Volts / 13 Amperes60 HertzSingle phase, 3 wire groundedPower Output 1100 watts (IEC-705 T

Seite 46 - R-530CK/CW

5R-519CKR-530CKR-530CWA short power-supply cord is provided to reduce risks of becomingentangled in or tripping over a longer cord.Where a two-pronge

Seite 47 - INTO THE OVEN CAVITY

6R-519CKR-530CKR-530CWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITI

Seite 48

7R-519CKR-530CKR-530CWSENSOR COOKING CONDITIONUsing the SENSOR function, the food is cooked withoutfiguring time, power level or quantity. When the

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