Operating instructions enDS-WSS 30Printed: 08.07.2013 | Doc-Nr: PUB / 5069762 / 000 / 01
104. D-LP 32 (30) / DS-TS 32 (30) modular saw system5. D-LP 32 (30) / DS-TS 32 (30) / DS-WSS 30 modular wire saw systemDS-R 230LDS-TS32DS-RFD-PH34-10
116. Setting up the wire saw system6.1 Through-holes for the diamond wire– Plan the working procedure carefully and precisely before beginning to inst
12Accessories for fastening the wire saw and pulley standsDescription Use Package Ordering designation Item no.contentsCombihammer Drilling anchor ho
136. Setting up the wire saw systemDSW-WG wire guards(Item no. 365426)Wire guards must be fitted in situations where it can-not be ensured that person
147.1 Standard vertical cut– Optimum cutting length– No tight diamond wire radius in theconcrete– Average cutting performance– Normal rate of wire wea
157.3 Standard horizontal cut7.4 Flush horizontal cutA At the beginning of the cutWall sawPivoting pulley with ball-bearingpivotPivoting pulleywith ba
16NoteIn order to prevent the diamond wire from jumping off the pivoting guide pulleys, we recommend that the wire sawis switched off shortly before c
177.6 Flush cutting– For flush cutting, the pulleyswith ball-bearing pivot mustalways be used. These pulleysare designed to pivot easilyand
187.7 Wire saw application using plunging pulleysNoteWhen cutting over a length of 2–3 m, the plunging pulleys must always be positioned 20 to 30 cm b
19The built-in return pulley and wire store pulley can be used to reduce the effective length of the diamond wire by upto 8 m with a rail length of on
2ORIGINAL OPERATING INSTRUCTIONSContentsGeneral information 31. General description and technical data for the DS-WSS 30 wire saw 42. General warnings
20Cutting directionImportant: The connectors must be fitted, relative to the cutting direction, as shown in the illustration. The diamond wire must be
2110 mm10 mm13 mm1yx24c531 mmInstructions for fittingDS-WC connectors(Item no. 340427)Fitting the connector (firstend, clevis piece) Clamp the diamo
22Instructions for fittingDS-WS repair sleeves(Item no. 235841)Fitting a repair sleeve (firstend) Important: The service life ofthe connectors is sev
23Hilti sawing wires and accessoriesSpecial wires(electroplated beads)Standard diamond wires(sintered beads)DS-W10.5 diamond wiresHilti DS-W10.5 diamo
2410.1 Checks before sawing– The rail supports and guide pulley stands must be correctly fastened (all screws tightened securely.– The saw head must b
2510.2 Remote control unit: controlsPos.1: Electric motor ON (I 킞 II 킞 Start 킞 Release 킞 II )Electric motor OFF (II 킞 I)Pos.2: Hydraulic oil flow rate
26Once initially set, the system regulates itself by way of the automatic advance system. This means that when the dia-mond wire encounters heavy rein
27CAUTIONDisconnect the supply cord plug from the power outlet.CAUTIONKeep the machine, especially its grip surfaces, clean and free from oil and grea
28Solution / measures– Use a Hilti combihammer to breakaway sharp corners and ensurethat the diamond wire can bemoved to and fro initially by hand.– U
29Solution / measures– The guide pulleys on the slack sideof the wire between the wire distrib-utor and the pulley stand, at thepoint where the diamon
3General informationThe operating instructions must be read carefullybefore the equipment is put into operation.Always keep these operating instructio
30Solution / measures– Install additional guide pulleys.– Reduce the wire tension by adjust-ing the saw head advance. Don’texceed the specified pressu
31Solution / measures– Reduce the wire tension by adjust-ing the saw head advance.– Reduce speed– Ensure that the speed potentiome-ter on the remote c
32Only for EU countriesDo not dispose of electric tools together with household waste material!In observance of European Directive on waste electrical
33Hilti warrants that the tool supplied is free of defects in material and workmanship. This warranty is valid so long asthe tool is operated and hand
3415. EC declaration of conformity (original)Description: Hydraulic saw systemDesignation: DS-WSS 30 / D-LP 32Year of design: 2001We declare under our
35Printed: 08.07.2013 | Doc-Nr: PUB / 5069762 / 000 / 01
*315911*315911315911 / A3Hilti = registered trademark of Hilti Corp., Schaan W 2270 I 1212 I 1-en I 1 Printed in Liechtenstein © 2012Righ
41.2 Single-pair pulley stand Fastening spindle/nut for rail support or pulley stand DS-WSSP single-pair pulley stand Water supply to kerf DS-WSW
51. General description and technical data for the DS-WSS 30 wire saw1.3 Technical dataDS-DS 30Drive wheel: 500 mm dia.Guide pulley: 200 mm dia.Speed
62. General warnings2.1 Don’t attempt to use the hydraulic saw system and DS-WSS 30 wire saw accessory modules without havingreceived the app
73.1 Make sure sufficient space is available for working safely. If possible, the wire saw should be set up on the floorin an upright position.3.2 Che
8 Persons must NEVER enter the danger area while sawing is in progress. Always keep the free wire lengths between the drive unit and object being cu
93. Warnings and safety precautions for the DS-WSS 30 wire saw3.11 Never connect or disconnect hydraulic hoses while the power unit is running or whil
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