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Operation

4-1

Part 1105120-01

E 2013 Nordson Corporation

Section 4

Operation

WARNING: Allow only qualified personnel to perform the following tasks.

Follow the safety instructions in this document and all other related

documentation.

Introduction

Startup procedures will vary depending on how the UV system is integrated

into other systems and equipment. The startup procedures documented in

this manual are strictly for the UV equipment.

Display and Controls

See Figure 4-1 and Table 4-1.

MPS2-610V

Figure 4-1 CoolWave 2 System Controller Displays and Controls

1 2 ... 46 47 48 49 50 51 52 53 54 55 56 ... 143 144

Coolwave 1
2 610 UV Curing System 1
Table of Contents 3
Section 1 7
Intended Use 8
Regulations and Approvals 8
Personal Safety 9
Ultraviolet Radiation 9
S reddening of skin 10
S headaches 10
S sore eyes 10
Microwave Radiation 11
Radio Interference 11
High Temperatures 12
High Voltage 12
Mercury Bulbs (Lamps) 13
UV-Curable Inks and Products 13
Fire Safety 13
Disposal 14
Moving and Storage 14
Safety Symbols 15
Section 2 17
Description 17
System Components 18
Magnetron Operation and Life 20
Reflectors 21
3.1 Inch Focus Reflector 22
Flood Reflector 23
Options 24
Section 3 25
Installation 25
(All Four Sides) 26
Power Connections 27
Power Connections (contd) 28
Network Connections 31
Remote Inputs and Outputs 31
Machine Stop Interlock 33
Remote Power Level Control 34
Idle Mode 34
Remote Standby and Lamp On 34
DeviceNet Installation 35
Lamphead Installation 36
Light Shielding 39
Cooling Air Installation 39
Exhaust Requirements 40
AirShield Ventilation System 41
Top Pressure Port 42
Bottom Pressure Port 42
Switching Pressure Ports 42
Lamphead Cable Connections 45
RF Detector Installation 46
MPS2-610V 47
Section 4 51
Operation 51
Additional Functions 53
Operating Messages 54
Fault Messages 54
Resetting Faults 55
System Timing Sequences 56
Startup 59
Continued 60
Remotely Operated Units 62
Shutdown 63
Section 5 65
Troubleshooting 65
Bulb Troubleshooting 70
Diode Block Testing 72
Section 6 73
Maintenance and Repair 73
Preparation 74
S Internal blower 76
S Remote blower 76
Lamphead Repair Procedures 77
Bulb Replacement (contd) 78
Reflector Replacement 79
Inside Edge of 80
Reflector 80
Internal Blower Replacement 82
Lifting Bottom Cover 84
Preparation (contd) 86
Magnetron Replacement 86
Figure 6-19 Magnetron Removal 87
Cable Tie Bundling 89
Secondary Cables 89
Ferrites 89
Starter Bulb Replacement 90
Re-Assembly 91
Section 7 93
See Figure 7-1 94
See Figure 7-2 96
See Figure 7-3 99
Item Description Torque 100
Part 1105120-01 101
Reflector Conversion Kits 102
RF Detector 102
System Cables 103
Accessories 104
Mounting Kit Installation 105
Section 8 107
Specifications 107
Current Draw 108
Light Output Settings 109
Lamphead 110
System Schematic 110
Section 9 113
UV Glossary 113
Section 10 121
DeviceNet Specifications 121
System Operation 122
LED Operation 123
DeviceNet Interface 124
Identity Object (01 125
− 1 Instance) 125
Message Router Object (02 125
1 Instance) 125
DeviceNet Object (03 126
Assembly Object (04 127
– 2 Instances) 127
Common Services 130
Connection Object (05 131
2 Instances) 131
Lamp Object (64 135
16 Instances) 135

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