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Servicing
Removing the SHARP Optics Assembly
Thermo Fisher Scientific Model 5030i SHARP Instruction Manual 7-11
The SHARP optics assembly can be removed from the measurement case
assembly. Refer to the following steps when a procedure requires lowering
the partition panel (Figure 7–4).
Figure 7–4. Removing the SHARP Optics Assembly
Equipment Required:
Philips screwdriver
Equipment Damage Some internal components can be damaged by small
amounts of static electricity. A properly grounded antistatic wrist strap
must be worn while handling any internal component.
▲
1. Turn the instrument OFF and unplug the power cord.
2. If the instrument is mounted in a rack, remove it from the rack.
3. Disconnect the electrical connector.
4. Unfasten the two captive hardware screws.
Removing the SHARP
Optics Assembly
Captive Screws (2)
Electrical Connector
- Model 5030i SHARP 1
- WEEE Compliance 3
- Safety and Equipment 6
- Damage Alerts 6
- Electrical/Safety 8
- Certifications 8
- FCC Compliance 8
- EEE Symbol 9
- About This Manual 10
- Where to Get Help 10
- Contents 11
- Figures 23
- Introduction 29
- Principle of Operation 30
- Principle of 31
- Specifications 36
- Unpacking and 40
- Inspection 40
- Acceptance Testing 41
- Acceptance Test 42
- One-Point Temperature 45
- Verification 45
- One-Point RH Sensor 45
- One-Point Barometric 46
- Pressure Verification 46
- One-Point Volumetric 46
- Flow Rate Verification 46
- Inlet System 48
- Sample Tube 51
- Extension Lengths 51
- Rack Mounting 51
- Monitor Installation 51
- Connecting 55
- External Devices 55
- Connecting External Devices 56
- Power Connections 60
- Data Content 61
- Shutdown 61
- Important Tips 61
- (4–50 °C) 62
- Pushbuttons 64
- Soft Keys 65
- Overview 66
- Firmware Overview 67
- Power-Up Screen 68
- Run Screens 68
- 6.1 .2 PPM 69
- 760.0 .2 PPM 69
- 40.0% 69
- 19.4 71
- 22.7 PPM 71
- Range Menu 72
- SHARP Range 73
- Set Custom Ranges 74
- Integration Time 75
- 24-Hour Average 76
- Calibration Factors 76
- PM Background 77
- PM Coefficient 77
- SHARP Background 78
- SHARP Coefficient 78
- Nephelometer Background 78
- Calibration Factors Menu 79
- ©ª CHANGE VALUE 79
- Instrument Controls 80
- Set Flow/Pump 81
- Set Heater 82
- Filter Tape Control 83
- Volumetric 86
- Conditions 86
- Settings 87
- Communication 97
- Operation 102
- Volumetric Conditions 102
- I/O Configuration 106
- TOGGLE VALUE 111
- ©ª CHANGE VALUE SAVE 111
- Screen Contrast 118
- Service Mode 118
- Date/Time 119
- Timezone 119
- Diagnostics Menu 120
- Voltages 121
- RH/Temperature 123
- Pressure/Vacuum 123
- Detector Status 124
- Nephelometer 124
- Analog Input 125
- Readings 125
- Digital Inputs 125
- Relay States 126
- Test Analog Outputs 126
- Instrument Configuration 127
- Contact Information 127
- Alarms Menu 128
- Detector Alarms 129
- ©ª INC/DEC 133
- SAVE VALUE 133
- Flow Alarms 140
- Concentration Alarms 141
- §¨ MOVE CURSOR 142
- ©ª CHANGE VALUE SAVE 142
- Service Menu 147
- Calibration 149
- Calibrate Barometer 150
- Calibrate Vacuum 151
- Flow Calibration 153
- Mass Calibration 154
- Detector Calibration 157
- TO START AUTO CAL 158
- Analog Output Calibration 161
- Analog Input Calibration 162
- Display Pixel Test 164
- Restore User Defaults 164
- Restore Factory 164
- Defaults 164
- Password Menu 165
- Lock Instrument 166
- Change Password 166
- Remove Password 167
- Unlock Instrument 167
- Pre-Calibration 170
- Procedure 170
- Temperature 171
- Calibration Procedure 174
- TO SAVE FOIL VALUE 177
- 3μg 179
- Preventive Maintenance 183
- Replacement 184
- Cleaning the Outside 184
- Cleaning the Inlets 184
- European PM 185
- Cyclone 186
- Maintenance 186
- Fan Filter Inspection 187
- Pump Rebuilding 188
- Leak Test 188
- Filter Tape 189
- Greasing the 190
- External Pump 190
- Exhaust Filter 190
- HEPA Filter 191
- Cleaning the 192
- SHARP Optics 192
- Assembly 192
- Troubleshooting 193
- Troubleshooting Guides 194
- TO MEASUREMENT SYSTEM 200
- Connector Pin 202
- Descriptions 202
- Connector Pin Descriptions 203
- Service 217
- Locations 217
- Servicing 219
- Service Locations 220
- Safety Precautions 221
- Firmware Updates 222
- Accessing the 222
- Replacement Parts 223
- Replacement Parts List 224
- Cable List 225
- External Device 226
- Connection 226
- Components 226
- Removing the SHARP 229
- Optics Assembly 229
- Removing the 230
- Measurement Case 230
- Assembly and Lowering 230
- Fuse Replacement 232
- Fan/Filter 232
- Detector Amplifier 233
- Board Calibration 235
- Pressure Board 236
- Unhook Pressure Cable from 237
- Interface Board “Press” Board 237
- Remove Plumbing 237
- Remove Screws (4) 237
- Analog Output Testing 239
- Analog Output 242
- Themistor 244
- I/O Expansion Board 245
- (Optional) 245
- Motherboard Support Bracket 246
- Mounting Studs 246
- Motherboard 246
- Digital Output Board 246
- I/O Expansion Board (Opt) 246
- Measurement 249
- Interface Board 249
- Photo Interrupt 250
- Board Replacement 250
- Proportional Valve 251
- Detector Assembly 252
- Flow RTD 254
- Transformer 255
- Radius Tube 256
- Ambient 257
- Front Panel Board 259
- LCD Module 260
- Optics Cover 262
- External 263
- Solenoid Valve 263
- SHARP RH/Temp 264
- SHARP Interface 265
- Delrin Nut 267
- Delrin Nut Replacement 268
- Internal SHARP 269
- Cable Assembly 269
- Case Cable 270
- External Zeroing 271
- System Description 273
- Hardware 274
- Firmware 277
- Electronics 278
- Measurement Interface 279
- I/O Components 281
- Serial Ports 283
- RS-232 Connection 283
- RS-485 Connection 284
- Ethernet Connection 284
- External Accessory 284
- Connector 284
- Optional Equipment 285
- Terminal Block and 286
- Cable Kits 286
- Mounting Options 287
- Figure 9–1. Bench Mounting 288
- Roof Flange 292
- Roof Flange Assembly 293
- Model 5014i to 5030i Upgrade 295
- Procedures 295
- SHARP Connection 296
- Bracket Assembly 296
- Installation 296
- Adapter Installation 299
- SHARP External 301
- Valve Installation 301
- Upgrade of the 304
- Heater Tube 304
- Model Label 305
- Power On 305
- Instrument 305
- Warranty 307
- C-Link Protocol Commands 309
- Commands 310
- Commands List 311
- Measurements 319
- Diagnostics 331
- Datalogging 335
- Keys/Display 352
- Send: screen 353
- Measurement Configuration 354
- Configuration 359
- Hardware Configuration 360
- Communications 362
- Communications Configuration 363
- Record Layout 374
- Definition 374
- Format Specifier for 375
- Erec Layout 375
- Record Layout Definition 376
- '\n' 377
- ' NO:3s\n' 377
- MODBUS Protocol 379
- TCP Communication 380
- Parameters 380
- Application Data 380
- Unit Definition 380
- Function Codes 381
- (0x03/0x04) Read Holding 383
- Registers/Read Input 383
- Registers 383
- *N = Quantity of Registers 384
- (0x05) Force (Write) 385
- Single Coil 385
- MODBUS Parameters 386
- Supported 386
- MODBUS Parameters Supported 387
- Appendix D 391
- Serial Communication 391
- TCP Communication Parameters 392
- Block Checksum 393
- Characters <BCC> 393
- Gesytec Commands 393
- Data Sampling/Data 394
- Query Command 394
- Measurements reported in 397
- Operating and Error 398
- ESM Protocol Commands 399
- ESM Commands Supported 400
- Command Description 401
- E pump on 401
- F filter change 401
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