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Servicing
Photo Interrupt Board Replacement
7-32 Model 5030i SHARP Instruction Manual Thermo Fisher Scientific
Figure 7–15. Replacing the Measurement Interface Board
Use the following procedure to replace the photo interrupt board (Figure
7–16).
Equipment Required:
Photo interrupt board
Hex driver, 3/32-inch
Philips head screwdriver, #1
Equipment Damage Some internal components can be damaged by small
amounts of static electricity. A properly grounded antistatic wrist strap
must be worn while handling any internal component. ▲
1. Turn the instrument OFF, unplug the power cord, and remove the
cover.
2. Disconnect cable.
3. Remove mounting screws.
Photo Interrupt
Board Replacement
Mounting Studs (2)
Measurement Interface Board
Mounting Screws (2)
- Model 5030i SHARP 1
- WEEE Compliance 3
- Safety and Equipment 6
- Damage Alerts 6
- Electrical/Safety 8
- Certifications 8
- FCC Compliance 8
- EEE Symbol 9
- About This Manual 10
- Where to Get Help 10
- Contents 11
- Figures 23
- Introduction 29
- Principle of Operation 30
- Principle of 31
- Specifications 36
- Unpacking and 40
- Inspection 40
- Acceptance Testing 41
- Acceptance Test 42
- One-Point Temperature 45
- Verification 45
- One-Point RH Sensor 45
- One-Point Barometric 46
- Pressure Verification 46
- One-Point Volumetric 46
- Flow Rate Verification 46
- Inlet System 48
- Sample Tube 51
- Extension Lengths 51
- Rack Mounting 51
- Monitor Installation 51
- Connecting 55
- External Devices 55
- Connecting External Devices 56
- Power Connections 60
- Data Content 61
- Shutdown 61
- Important Tips 61
- (4–50 °C) 62
- Pushbuttons 64
- Soft Keys 65
- Overview 66
- Firmware Overview 67
- Power-Up Screen 68
- Run Screens 68
- 6.1 .2 PPM 69
- 760.0 .2 PPM 69
- 40.0% 69
- 19.4 71
- 22.7 PPM 71
- Range Menu 72
- SHARP Range 73
- Set Custom Ranges 74
- Integration Time 75
- 24-Hour Average 76
- Calibration Factors 76
- PM Background 77
- PM Coefficient 77
- SHARP Background 78
- SHARP Coefficient 78
- Nephelometer Background 78
- Calibration Factors Menu 79
- ©ª CHANGE VALUE 79
- Instrument Controls 80
- Set Flow/Pump 81
- Set Heater 82
- Filter Tape Control 83
- Volumetric 86
- Conditions 86
- Settings 87
- Communication 97
- Operation 102
- Volumetric Conditions 102
- I/O Configuration 106
- TOGGLE VALUE 111
- ©ª CHANGE VALUE SAVE 111
- Screen Contrast 118
- Service Mode 118
- Date/Time 119
- Timezone 119
- Diagnostics Menu 120
- Voltages 121
- RH/Temperature 123
- Pressure/Vacuum 123
- Detector Status 124
- Nephelometer 124
- Analog Input 125
- Readings 125
- Digital Inputs 125
- Relay States 126
- Test Analog Outputs 126
- Instrument Configuration 127
- Contact Information 127
- Alarms Menu 128
- Detector Alarms 129
- ©ª INC/DEC 133
- SAVE VALUE 133
- Flow Alarms 140
- Concentration Alarms 141
- §¨ MOVE CURSOR 142
- ©ª CHANGE VALUE SAVE 142
- Service Menu 147
- Calibration 149
- Calibrate Barometer 150
- Calibrate Vacuum 151
- Flow Calibration 153
- Mass Calibration 154
- Detector Calibration 157
- TO START AUTO CAL 158
- Analog Output Calibration 161
- Analog Input Calibration 162
- Display Pixel Test 164
- Restore User Defaults 164
- Restore Factory 164
- Defaults 164
- Password Menu 165
- Lock Instrument 166
- Change Password 166
- Remove Password 167
- Unlock Instrument 167
- Pre-Calibration 170
- Procedure 170
- Temperature 171
- Calibration Procedure 174
- TO SAVE FOIL VALUE 177
- 3μg 179
- Preventive Maintenance 183
- Replacement 184
- Cleaning the Outside 184
- Cleaning the Inlets 184
- European PM 185
- Cyclone 186
- Maintenance 186
- Fan Filter Inspection 187
- Pump Rebuilding 188
- Leak Test 188
- Filter Tape 189
- Greasing the 190
- External Pump 190
- Exhaust Filter 190
- HEPA Filter 191
- Cleaning the 192
- SHARP Optics 192
- Assembly 192
- Troubleshooting 193
- Troubleshooting Guides 194
- TO MEASUREMENT SYSTEM 200
- Connector Pin 202
- Descriptions 202
- Connector Pin Descriptions 203
- Service 217
- Locations 217
- Servicing 219
- Service Locations 220
- Safety Precautions 221
- Firmware Updates 222
- Accessing the 222
- Replacement Parts 223
- Replacement Parts List 224
- Cable List 225
- External Device 226
- Connection 226
- Components 226
- Removing the SHARP 229
- Optics Assembly 229
- Removing the 230
- Measurement Case 230
- Assembly and Lowering 230
- Fuse Replacement 232
- Fan/Filter 232
- Detector Amplifier 233
- Board Calibration 235
- Pressure Board 236
- Unhook Pressure Cable from 237
- Interface Board “Press” Board 237
- Remove Plumbing 237
- Remove Screws (4) 237
- Analog Output Testing 239
- Analog Output 242
- Themistor 244
- I/O Expansion Board 245
- (Optional) 245
- Motherboard Support Bracket 246
- Mounting Studs 246
- Motherboard 246
- Digital Output Board 246
- I/O Expansion Board (Opt) 246
- Measurement 249
- Interface Board 249
- Photo Interrupt 250
- Board Replacement 250
- Proportional Valve 251
- Detector Assembly 252
- Flow RTD 254
- Transformer 255
- Radius Tube 256
- Ambient 257
- Front Panel Board 259
- LCD Module 260
- Optics Cover 262
- External 263
- Solenoid Valve 263
- SHARP RH/Temp 264
- SHARP Interface 265
- Delrin Nut 267
- Delrin Nut Replacement 268
- Internal SHARP 269
- Cable Assembly 269
- Case Cable 270
- External Zeroing 271
- System Description 273
- Hardware 274
- Firmware 277
- Electronics 278
- Measurement Interface 279
- I/O Components 281
- Serial Ports 283
- RS-232 Connection 283
- RS-485 Connection 284
- Ethernet Connection 284
- External Accessory 284
- Connector 284
- Optional Equipment 285
- Terminal Block and 286
- Cable Kits 286
- Mounting Options 287
- Figure 9–1. Bench Mounting 288
- Roof Flange 292
- Roof Flange Assembly 293
- Model 5014i to 5030i Upgrade 295
- Procedures 295
- SHARP Connection 296
- Bracket Assembly 296
- Installation 296
- Adapter Installation 299
- SHARP External 301
- Valve Installation 301
- Upgrade of the 304
- Heater Tube 304
- Model Label 305
- Power On 305
- Instrument 305
- Warranty 307
- C-Link Protocol Commands 309
- Commands 310
- Commands List 311
- Measurements 319
- Diagnostics 331
- Datalogging 335
- Keys/Display 352
- Send: screen 353
- Measurement Configuration 354
- Configuration 359
- Hardware Configuration 360
- Communications 362
- Communications Configuration 363
- Record Layout 374
- Definition 374
- Format Specifier for 375
- Erec Layout 375
- Record Layout Definition 376
- '\n' 377
- ' NO:3s\n' 377
- MODBUS Protocol 379
- TCP Communication 380
- Parameters 380
- Application Data 380
- Unit Definition 380
- Function Codes 381
- (0x03/0x04) Read Holding 383
- Registers/Read Input 383
- Registers 383
- *N = Quantity of Registers 384
- (0x05) Force (Write) 385
- Single Coil 385
- MODBUS Parameters 386
- Supported 386
- MODBUS Parameters Supported 387
- Appendix D 391
- Serial Communication 391
- TCP Communication Parameters 392
- Block Checksum 393
- Characters <BCC> 393
- Gesytec Commands 393
- Data Sampling/Data 394
- Query Command 394
- Measurements reported in 397
- Operating and Error 398
- ESM Protocol Commands 399
- ESM Commands Supported 400
- Command Description 401
- E pump on 401
- F filter change 401
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