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918496/GP0313
Notes
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2
...
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Operator’s Manual
1
GEHL COMPANY
2
TABLE OF CONTENTS
3
2 918496/GP0313
4
918496/GP0313 3
5
4 918496/GP0313
6
918496/GP0313 5
7
6 918496/GP0313
8
CHAPTER 1
9
Ownership Change
10
Manufacturer Information
10
Machine Designation
10
Serial Number Plate Location
11
Loader Information
11
Proper Machine Use
12
Using Attachments
12
Component Identification
13
Service/Dealership Network
14
Vibration Information
14
Vibration Levels
15
8 918496/GP0313
16
CHAPTER 2
17
2-Post ROPS/FOPS Warning
18
Before Starting
19
During Operation
20
918496/GP0313 13
21
14 918496/GP0313
22
918496/GP0313 15
23
Service Safety Practices
24
918496/GP0313 17
25
Battery Hazards
26
Fire Hazards
27
Crystalline Silica Exposure
28
Transporting the Machine
28
918496/GP0313 21
29
Safety Decals
30
AVOID INJURY OR DEATH
33
FALLING-OBJECT HAZARD
34
INSIDE ENGINE
35
COMPARTMENT
35
SPECIFICATIONS
39
32 918496/GP0313
40
AL 500 and AL 300 Series
41
AL 100 Series
43
AL 100 and AL 200 Series
44
Coolant Compound Table
45
Hydraulics
46
Sound Levels
46
Wheel/Tire Sets
47
ROPS and FOPS
48
918496/GP0313 41
49
42 918496/GP0313
50
918496/GP0313 43
51
44 918496/GP0313
52
AL 100 Series Dimensions
53
Standard Features
55
Optional Features
56
918496/GP0313 49
57
50 918496/GP0313
58
CHAPTER 4
59
Operating Controls
60
918496/GP0313 53
61
54 918496/GP0313
62
918496/GP0313 55
63
Cab Controls (Cab only)
64
Washer Controls
65
Figure 9 – Cab Dome Light
65
Figure 10 – Vent
65
AL 300, AL 400, AL 500
66
Operator’s Seat Adjustment
67
Seat Belt
68
Ignition Key Switch
68
Steering Column Adjustment
68
Control Lever
69
Hand Throttle
69
12V Accessory Power Outlet
70
Operation
71
Extend the ROPS
72
Restore the ROPS to the
72
Figure 20 – 4-Post ROPS Side
73
Entering and Exiting
74
VERY IMPORTANT!
75
Figure 25 – Drive Direction
76
Figure 26 – Ignition/Pre-Heat
76
New Machines
78
Driving on Public Roads
78
Tilt Lock
79
Arm Lock Bar Storage
79
Lift Arm Down-Stop
80
918496/GP0313 73
81
918496/GP0313 75
83
ForwardNeutral
83
Differential Lock Operation
84
Load Handling
85
Parking the Loader
85
Multi-purpose Joystick
86
AL 100, AL 200(EU)
87
AL 300, AL 400(EU)
87
Self-Leveling
87
Decal - Float Positions
88
Attachments
89
82 918496/GP0313
90
918496/GP0313 83
91
84 918496/GP0313
92
918496/GP0313 85
93
Auxiliary Hydraulics
94
Control Buttons
95
Connections
96
90 918496/GP0313
98
Flow and Proportional Control
99
Operating Attachments
100
918496/GP0313 93
101
Towing the Loader
102
Towing AL 500 and AL 400
103
Series Machines
103
Towing AL 300 Series
103
Machines
103
Figure 61 – Rear Tow/Tie
104
Down Points
104
(AL 100 Series)
104
Figure 62 – Tow Hitch
104
(AL200, 300, 400, 500 Series)
104
Loading and Transporting
105
Figure 64 – Front Tie-down
106
Points (both sides)
106
Figure 65 – Rear Tie-down
106
Crane Lifting
107
A. Chain - rear
108
B. Lift points - rear (2)
108
C. Lift points - front (2)
108
D. Chain - front
108
E. Spreader bar
108
AL 100 Series:
109
102 918496/GP0313
110
CHAPTER 5
111
Maintenance Schedule
112
Leakage Check
113
Check, Clean and Inspect
113
Functional Check
114
Dealer Service
115
Tilting the Platform
115
Tilting the Platform Down
116
Engine Maintenance
117
Figure 74 – Engine Access
118
Figure 75 – Waste Oil Collec
118
918496/GP0313 111
119
Air Cleaner
120
918496/GP0313 113
121
Engine Cooling System
122
Figure 80 – Radiator Cap
123
Figure 81 – Cooling System
123
Fuel System
124
Changing Fuel Filter
124
Water Separator Maintenance
125
Figure 84 – Water Separator
126
A. Fuel shut-off valve lever
126
B. Indicator ring
126
C. Drain plug
126
Figure 85 – V-belt Tension
127
Air Conditioning Maintenance
128
918496/GP0313 121
129
Hydraulic System Maintenance
130
Figure 92 – Hydraulic Oil
131
Hydraulic Hose Maintenance
132
Planetary Axles
133
Level Check
134
Figure 97 – Axle Center Oil
134
918496/GP0313 127
135
Wheels and Tires
136
Tires Fill Level
137
Lubrication
138
918496/GP0313 131
139
132 918496/GP0313
140
918496/GP0313 133
141
Electrical System
142
918496/GP0313 135
143
136 918496/GP0313
144
918496/GP0313 137
145
138 918496/GP0313
146
Control Modules
147
Error Flash
148
Description
148
918496/GP0313 141
149
142 918496/GP0313
150
Figure 111 – Optional Remote
151
Battery Terminal
151
Storing the Loader
152
Before Disposal
153
Machine Disposal
154
Maintenance Log
155
148 918496/GP0313
156
Date Hours Service Procedure
156
918496/GP0313 149
157
150 918496/GP0313
158
918496/GP0313 151
159
152 918496/GP0313
160
CHAPTER 6
161
Engine Troubleshooting
162
Seal and Hose Troubleshooting
165
Electrical Troubleshooting
170
164 918496/GP0313
172
918496/GP0313 165
173
166 918496/GP0313
174
918496/GP0313 167
175
168 918496/GP0313
176
Torque Specifications
177
170 918496/GP0313
178
EC DECLARATION OF CONFORMITY
179
WARNING
180
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