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918496/GP0313 63
Operation
Pre-Operation Checklist
Check the following before starting the machine (for all fluid level checks, fill if
required):
• Fuel, hydraulic, radiator, and engine oil caps for tightness.
• Fluid leaks: fuel, hydraulic oil, engine oil, coolant, etc.
• Radiator coolant level. See “Fluid Capacities/Lubricants” on page 31 for
proper mixture.
• Engine coolant level and system for leaks.
• Hydraulic system for leaks.
• Fuel level. See “Fuel System” on page 116.
• Engine oil level. See “Checking Engine Oil Level” on page 109.
• Hydraulic fluid level. See “Checking Hydraulic Oil Level” on page 122.
• Engine cover latch securely fastened.
• Clean engine area of flammable materials.
• Engine fan and accessory belts.
• Air cleaner (air filter restriction indicator). See “Air Cleaner” on
page 112.
• Intake hoses.
• Hydraulic hose condition.
• Brake fluid level.
• Tire condition and pressure.
• Condition of any attachments to be used.
• Lift arm and cylinder condition (look for bends/cracks/etc.).
• Frame condition (look for bends/cracks/etc.).
• Cab / ROPS (Rollover Protective Structure).
• FOPS (Falling Object Protective Structure).
•Guards.
• Safety decals (replace as required).
• Safety warnings (securely attached and readable).
• Seat belt (check for proper function/binding) and mounting hardware.
•Horn
•Lights.
• Pivot points for proper operation.
• Broken and/or loose parts (repair as required).
- Operator’s Manual 1
- GEHL COMPANY 2
- TABLE OF CONTENTS 3
- 2 918496/GP0313 4
- 918496/GP0313 3 5
- 4 918496/GP0313 6
- 918496/GP0313 5 7
- 6 918496/GP0313 8
- CHAPTER 1 9
- Ownership Change 10
- Manufacturer Information 10
- Machine Designation 10
- Serial Number Plate Location 11
- Loader Information 11
- Proper Machine Use 12
- Using Attachments 12
- Component Identification 13
- Service/Dealership Network 14
- Vibration Information 14
- Vibration Levels 15
- 8 918496/GP0313 16
- CHAPTER 2 17
- 2-Post ROPS/FOPS Warning 18
- Before Starting 19
- During Operation 20
- 918496/GP0313 13 21
- 14 918496/GP0313 22
- 918496/GP0313 15 23
- Service Safety Practices 24
- 918496/GP0313 17 25
- Battery Hazards 26
- Fire Hazards 27
- Crystalline Silica Exposure 28
- Transporting the Machine 28
- 918496/GP0313 21 29
- Safety Decals 30
- AVOID INJURY OR DEATH 33
- FALLING-OBJECT HAZARD 34
- INSIDE ENGINE 35
- COMPARTMENT 35
- SPECIFICATIONS 39
- 32 918496/GP0313 40
- AL 500 and AL 300 Series 41
- AL 100 Series 43
- AL 100 and AL 200 Series 44
- Coolant Compound Table 45
- Hydraulics 46
- Sound Levels 46
- Wheel/Tire Sets 47
- ROPS and FOPS 48
- 918496/GP0313 41 49
- 42 918496/GP0313 50
- 918496/GP0313 43 51
- 44 918496/GP0313 52
- AL 100 Series Dimensions 53
- Standard Features 55
- Optional Features 56
- 918496/GP0313 49 57
- 50 918496/GP0313 58
- CHAPTER 4 59
- Operating Controls 60
- 918496/GP0313 53 61
- 54 918496/GP0313 62
- 918496/GP0313 55 63
- Cab Controls (Cab only) 64
- Washer Controls 65
- Figure 9 – Cab Dome Light 65
- Figure 10 – Vent 65
- AL 300, AL 400, AL 500 66
- Operator’s Seat Adjustment 67
- Seat Belt 68
- Ignition Key Switch 68
- Steering Column Adjustment 68
- Control Lever 69
- Hand Throttle 69
- 12V Accessory Power Outlet 70
- Operation 71
- Extend the ROPS 72
- Restore the ROPS to the 72
- Figure 20 – 4-Post ROPS Side 73
- Entering and Exiting 74
- VERY IMPORTANT! 75
- Figure 25 – Drive Direction 76
- Figure 26 – Ignition/Pre-Heat 76
- New Machines 78
- Driving on Public Roads 78
- Tilt Lock 79
- Arm Lock Bar Storage 79
- Lift Arm Down-Stop 80
- 918496/GP0313 73 81
- 918496/GP0313 75 83
- ForwardNeutral 83
- Differential Lock Operation 84
- Load Handling 85
- Parking the Loader 85
- Multi-purpose Joystick 86
- AL 100, AL 200(EU) 87
- AL 300, AL 400(EU) 87
- Self-Leveling 87
- Decal - Float Positions 88
- Attachments 89
- 82 918496/GP0313 90
- 918496/GP0313 83 91
- 84 918496/GP0313 92
- 918496/GP0313 85 93
- Auxiliary Hydraulics 94
- Control Buttons 95
- Connections 96
- 90 918496/GP0313 98
- Flow and Proportional Control 99
- Operating Attachments 100
- 918496/GP0313 93 101
- Towing the Loader 102
- Towing AL 500 and AL 400 103
- Series Machines 103
- Towing AL 300 Series 103
- Machines 103
- Figure 61 – Rear Tow/Tie 104
- Down Points 104
- (AL 100 Series) 104
- Figure 62 – Tow Hitch 104
- (AL200, 300, 400, 500 Series) 104
- Loading and Transporting 105
- Figure 64 – Front Tie-down 106
- Points (both sides) 106
- Figure 65 – Rear Tie-down 106
- Crane Lifting 107
- A. Chain - rear 108
- B. Lift points - rear (2) 108
- C. Lift points - front (2) 108
- D. Chain - front 108
- E. Spreader bar 108
- AL 100 Series: 109
- 102 918496/GP0313 110
- CHAPTER 5 111
- Maintenance Schedule 112
- Leakage Check 113
- Check, Clean and Inspect 113
- Functional Check 114
- Dealer Service 115
- Tilting the Platform 115
- Tilting the Platform Down 116
- Engine Maintenance 117
- Figure 74 – Engine Access 118
- Figure 75 – Waste Oil Collec 118
- 918496/GP0313 111 119
- Air Cleaner 120
- 918496/GP0313 113 121
- Engine Cooling System 122
- Figure 80 – Radiator Cap 123
- Figure 81 – Cooling System 123
- Fuel System 124
- Changing Fuel Filter 124
- Water Separator Maintenance 125
- Figure 84 – Water Separator 126
- A. Fuel shut-off valve lever 126
- B. Indicator ring 126
- C. Drain plug 126
- Figure 85 – V-belt Tension 127
- Air Conditioning Maintenance 128
- 918496/GP0313 121 129
- Hydraulic System Maintenance 130
- Figure 92 – Hydraulic Oil 131
- Hydraulic Hose Maintenance 132
- Planetary Axles 133
- Level Check 134
- Figure 97 – Axle Center Oil 134
- 918496/GP0313 127 135
- Wheels and Tires 136
- Tires Fill Level 137
- Lubrication 138
- 918496/GP0313 131 139
- 132 918496/GP0313 140
- 918496/GP0313 133 141
- Electrical System 142
- 918496/GP0313 135 143
- 136 918496/GP0313 144
- 918496/GP0313 137 145
- 138 918496/GP0313 146
- Control Modules 147
- Error Flash 148
- Description 148
- 918496/GP0313 141 149
- 142 918496/GP0313 150
- Figure 111 – Optional Remote 151
- Battery Terminal 151
- Storing the Loader 152
- Before Disposal 153
- Machine Disposal 154
- Maintenance Log 155
- 148 918496/GP0313 156
- Date Hours Service Procedure 156
- 918496/GP0313 149 157
- 150 918496/GP0313 158
- 918496/GP0313 151 159
- 152 918496/GP0313 160
- CHAPTER 6 161
- Engine Troubleshooting 162
- Seal and Hose Troubleshooting 165
- Electrical Troubleshooting 170
- 164 918496/GP0313 172
- 918496/GP0313 165 173
- 166 918496/GP0313 174
- 918496/GP0313 167 175
- 168 918496/GP0313 176
- Torque Specifications 177
- 170 918496/GP0313 178
- EC DECLARATION OF CONFORMITY 179
- WARNING 180
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