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10 918496/GP0313
Remember that some risks to our health may not be immediately apparent.
Exhaust gases and noise pollution may not be visible, but these hazards can cause
permanent injuries.
Some photographs in this manual may show doors, guards and shields open or
removed for the purposes of illustration only. Be sure that all doors, guards and
shields are in the proper operating positions before starting the engine to operate
the machine.
2-Post ROPS/FOPS Warning
The machine MUST be equipped with a Falling-
Object Protective Structure (FOPS) when the
machine is intended for use in applications where there is a risk of
falling objects.
Machines equipped with two-post ROPS MUST NOT be used where
there is a risk of falling objects. A risk of falling objects existing
whenever a load is lifted above the operator’s head. A two-post
ROPS does NOT protect against falling objects. A four-post FOPS
MUST be installed on machines used where there is a risk of falling
objects.
Mandatory Safety Shutdown Procedure
BEFORE cleaning, adjusting, lubricating, fueling, or servicing the machine, or
leaving it unattended:
1. Bring the machine to a complete stop on a level surface. Avoid parking on an
incline or hillside, but if this is not possible, park across the slope and block
the tires.
2. Be sure all working equipment and/or attachments are stopped and the auxil-
iary valve is in neutral.
3. Lower the lift arm and attachment completely.
4. Place forward/reverse drive switch (on top of the joystick) into the neutral
position.
5. Apply the parking brake.
6. Move the throttle to low idle position and shut off the engine.
7. Wait for all movement to stop. Turn the ignition key to the “I” or RUN posi-
tion and move the multi-purpose joystick in all directions to verify that the
hydraulic system is de-pressurized.
8. If so equipped, press the auxiliary hydraulics pressure relief control. After
pressing, make sure this control returns to the neutral position.
9. Turn off the ignition.
10. Unfasten the seat belt and remove the ignition key and take it with you. Exit
the machine using the hand holds.
ONLY when these precautions have been taken can you be sure it is safe to
proceed. Failure to follow this procedure could result in death or serious injury.
WARNING
- Operator’s Manual 1
- GEHL COMPANY 2
- TABLE OF CONTENTS 3
- 2 918496/GP0313 4
- 918496/GP0313 3 5
- 4 918496/GP0313 6
- 918496/GP0313 5 7
- 6 918496/GP0313 8
- CHAPTER 1 9
- Ownership Change 10
- Manufacturer Information 10
- Machine Designation 10
- Serial Number Plate Location 11
- Loader Information 11
- Proper Machine Use 12
- Using Attachments 12
- Component Identification 13
- Service/Dealership Network 14
- Vibration Information 14
- Vibration Levels 15
- 8 918496/GP0313 16
- CHAPTER 2 17
- 2-Post ROPS/FOPS Warning 18
- Before Starting 19
- During Operation 20
- 918496/GP0313 13 21
- 14 918496/GP0313 22
- 918496/GP0313 15 23
- Service Safety Practices 24
- 918496/GP0313 17 25
- Battery Hazards 26
- Fire Hazards 27
- Crystalline Silica Exposure 28
- Transporting the Machine 28
- 918496/GP0313 21 29
- Safety Decals 30
- AVOID INJURY OR DEATH 33
- FALLING-OBJECT HAZARD 34
- INSIDE ENGINE 35
- COMPARTMENT 35
- SPECIFICATIONS 39
- 32 918496/GP0313 40
- AL 500 and AL 300 Series 41
- AL 100 Series 43
- AL 100 and AL 200 Series 44
- Coolant Compound Table 45
- Hydraulics 46
- Sound Levels 46
- Wheel/Tire Sets 47
- ROPS and FOPS 48
- 918496/GP0313 41 49
- 42 918496/GP0313 50
- 918496/GP0313 43 51
- 44 918496/GP0313 52
- AL 100 Series Dimensions 53
- Standard Features 55
- Optional Features 56
- 918496/GP0313 49 57
- 50 918496/GP0313 58
- CHAPTER 4 59
- Operating Controls 60
- 918496/GP0313 53 61
- 54 918496/GP0313 62
- 918496/GP0313 55 63
- Cab Controls (Cab only) 64
- Washer Controls 65
- Figure 9 – Cab Dome Light 65
- Figure 10 – Vent 65
- AL 300, AL 400, AL 500 66
- Operator’s Seat Adjustment 67
- Seat Belt 68
- Ignition Key Switch 68
- Steering Column Adjustment 68
- Control Lever 69
- Hand Throttle 69
- 12V Accessory Power Outlet 70
- Operation 71
- Extend the ROPS 72
- Restore the ROPS to the 72
- Figure 20 – 4-Post ROPS Side 73
- Entering and Exiting 74
- VERY IMPORTANT! 75
- Figure 25 – Drive Direction 76
- Figure 26 – Ignition/Pre-Heat 76
- New Machines 78
- Driving on Public Roads 78
- Tilt Lock 79
- Arm Lock Bar Storage 79
- Lift Arm Down-Stop 80
- 918496/GP0313 73 81
- 918496/GP0313 75 83
- ForwardNeutral 83
- Differential Lock Operation 84
- Load Handling 85
- Parking the Loader 85
- Multi-purpose Joystick 86
- AL 100, AL 200(EU) 87
- AL 300, AL 400(EU) 87
- Self-Leveling 87
- Decal - Float Positions 88
- Attachments 89
- 82 918496/GP0313 90
- 918496/GP0313 83 91
- 84 918496/GP0313 92
- 918496/GP0313 85 93
- Auxiliary Hydraulics 94
- Control Buttons 95
- Connections 96
- 90 918496/GP0313 98
- Flow and Proportional Control 99
- Operating Attachments 100
- 918496/GP0313 93 101
- Towing the Loader 102
- Towing AL 500 and AL 400 103
- Series Machines 103
- Towing AL 300 Series 103
- Machines 103
- Figure 61 – Rear Tow/Tie 104
- Down Points 104
- (AL 100 Series) 104
- Figure 62 – Tow Hitch 104
- (AL200, 300, 400, 500 Series) 104
- Loading and Transporting 105
- Figure 64 – Front Tie-down 106
- Points (both sides) 106
- Figure 65 – Rear Tie-down 106
- Crane Lifting 107
- A. Chain - rear 108
- B. Lift points - rear (2) 108
- C. Lift points - front (2) 108
- D. Chain - front 108
- E. Spreader bar 108
- AL 100 Series: 109
- 102 918496/GP0313 110
- CHAPTER 5 111
- Maintenance Schedule 112
- Leakage Check 113
- Check, Clean and Inspect 113
- Functional Check 114
- Dealer Service 115
- Tilting the Platform 115
- Tilting the Platform Down 116
- Engine Maintenance 117
- Figure 74 – Engine Access 118
- Figure 75 – Waste Oil Collec 118
- 918496/GP0313 111 119
- Air Cleaner 120
- 918496/GP0313 113 121
- Engine Cooling System 122
- Figure 80 – Radiator Cap 123
- Figure 81 – Cooling System 123
- Fuel System 124
- Changing Fuel Filter 124
- Water Separator Maintenance 125
- Figure 84 – Water Separator 126
- A. Fuel shut-off valve lever 126
- B. Indicator ring 126
- C. Drain plug 126
- Figure 85 – V-belt Tension 127
- Air Conditioning Maintenance 128
- 918496/GP0313 121 129
- Hydraulic System Maintenance 130
- Figure 92 – Hydraulic Oil 131
- Hydraulic Hose Maintenance 132
- Planetary Axles 133
- Level Check 134
- Figure 97 – Axle Center Oil 134
- 918496/GP0313 127 135
- Wheels and Tires 136
- Tires Fill Level 137
- Lubrication 138
- 918496/GP0313 131 139
- 132 918496/GP0313 140
- 918496/GP0313 133 141
- Electrical System 142
- 918496/GP0313 135 143
- 136 918496/GP0313 144
- 918496/GP0313 137 145
- 138 918496/GP0313 146
- Control Modules 147
- Error Flash 148
- Description 148
- 918496/GP0313 141 149
- 142 918496/GP0313 150
- Figure 111 – Optional Remote 151
- Battery Terminal 151
- Storing the Loader 152
- Before Disposal 153
- Machine Disposal 154
- Maintenance Log 155
- 148 918496/GP0313 156
- Date Hours Service Procedure 156
- 918496/GP0313 149 157
- 150 918496/GP0313 158
- 918496/GP0313 151 159
- 152 918496/GP0313 160
- CHAPTER 6 161
- Engine Troubleshooting 162
- Seal and Hose Troubleshooting 165
- Electrical Troubleshooting 170
- 164 918496/GP0313 172
- 918496/GP0313 165 173
- 166 918496/GP0313 174
- 918496/GP0313 167 175
- 168 918496/GP0313 176
- Torque Specifications 177
- 170 918496/GP0313 178
- EC DECLARATION OF CONFORMITY 179
- WARNING 180
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